Physical AI in Catfish robotic steel fabrication

TECHNOLOGY / PHYSICAL AI

Physical AI

Built for Steel as It Really Is

CAD shows the part as designed. Sensing finds the part as built. The robot adapts inside your approved procedure.

THE PROBLEM

The Part on the Floor Is Not the Model

Conventional robot programs replay fixed paths. Fabricated steel rarely matches them: plates distort under heat, fit-up varies part to part and high-mix shops cannot afford to reteach every job. Programming time and rework eat the gains automation was meant to bring.

ARC-R robotic welding cell

APPROACH

How Catfish Approaches It

Job-specific planning interprets geometry, proposes paths and sequences work. Released motion is executed by deterministic control.

Catfish OS interface: Studio

Geometry Understanding

Read the CAD assembly and identify its weld joints.

Catfish OS interface: Twin

Path Planning

Propose reachable torch paths around fixtures and geometry.

W7 arm with MIG torch

Adaptive Correction

Compensate for gap and offset only within approved WPS limits.

Catfish OS interface: Proof

Learning From Records

Feed recorded corrections back into engineering review.

01 / 04 · GEOMETRY UNDERSTANDING

HOW IT WORKS

Sense, Plan, Move, Verify

A closed loop with clear boundaries. Each step hands off to the next, and the record feeds the next plan.

AI does not drive servos, change qualified procedure limits or bypass safety.

IN PRODUCTS

Where It Shows Up

CATFISH OS

Related Software Modules

TALK TO US

Review an As-Built Challenge

Bring a CAD model and a difficult fit-up so we can discuss where sensing and planning help.