INDUSTRIAL PHYSICAL AI

Intelligent Robotics for Large-Scale Manufacturing

ROBOTICS · MOTION · INTELLIGENCE · PRODUCTIONSCROLL TO EXPLORE

W7 Tool Ecosystem

One Robot Platform, Multiple Processes

Change the tool and the same W7 platform moves from handling to welding, machining, finishing, dispensing and inspection.

W7 robot arm fitted with a parallel mechanical gripper
01 / 08

01Handling

Parallel Gripper

Two mechanical jaws close on the part to pick, place, load and position components. Used to feed fixtures, unload finished work and hold parts during assembly.

01 / ADAPTIVE ROBOTIC CELL

ARC-R

Single 7-axis robotic manufacturing system.

Seven-axis robotics with coordinated external motion for flexible structural manufacturing.

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Linear MotionVertical Positioning7-Axis ArticulationCoordinated Motion

01 / ADAPTIVE ROBOTIC CELL

ARC-R

Single 7-axis robotic manufacturing system.

Seven-axis robotics with coordinated external motion for flexible structural manufacturing.

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Why Catfish

Automation Built for Work That Never Repeats Exactly

Many conventional robot cells are optimized for stable fixtures and repeatable part families. Ship blocks, steel frames and heavy weldments are big, varied and never quite where the drawing says. Catfish builds the robots, motion systems and software for that reality.

Two robotic welding arms working along a large steel structure

Conventional

Fixed Automation

Catfish Vanguard

Built Around the Work

01The Part
Identical parts, thousands of times
Large, varied structures, often one of a kind
02Where It Is
Exactly where the drawing says
Found by sensing, where it actually is
03Motion
Robot and tooling sized around a defined cell envelope
Robots, rails and gantries move to the work
04Programming
Often teach-pendant or offline programmed for a defined part and fixture set
Generated from CAD and your approved procedures
05Evidence
Quality records depend on the process and integration
A production record for every weld

Conventional

Fixed Automation

Catfish Vanguard

Built Around the Work

  1. 01The Part

    Identical parts, thousands of times

    Large, varied structures, often one of a kind

  2. 02Where It Is

    Exactly where the drawing says

    Found by sensing, where it actually is

  3. 03Motion

    Robot and tooling sized around a defined cell envelope

    Robots, rails and gantries move to the work

  4. 04Programming

    Often teach-pendant or offline programmed for a defined part and fixture set

    Generated from CAD and your approved procedures

  5. 05Evidence

    Quality records depend on the process and integration

    A production record for every weld

CATFISH SYSTEMS

One Platform, From Workcell to Shipyard

Start with one W7 robot. Add a second. Scale to a gantry system. Every system runs on the same W7 robot and the same Catfish OS.

01 / 05 · WORKCELL
ARC-R Dual robotic welding cell with two W7 robots

ARC-R DUAL

Two Robots, One Coordinated Production System

Two W7 robots, fourteen robot axes and Catfish OS in one cell. They work independently or as one coordinated production system: splitting the work, welding in parallel or handing off a part.

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CATFISH MOTION

The Robot Moves to the Work

Conventional robots stay inside a fixed envelope. Catfish adds rails, lifts, positioners and gantries to the same coordinated motion system, so reach grows with the structure and heavy parts stay where they are.

W7 robot welding a steel structure from its linear rail

01 / LINEAR AXIS

Linear Travel

Rails carry the W7 along the full length of the work, instead of moving the part to the robot.

EVERY AXIS COORDINATED BY CATFISH OSSee Control X →

CATFISH W7

Seven Axes
Every Angle

W7 is Catfish's own seven-axis industrial robot. The extra joint lets it reach around frames, stiffeners and fixtures without moving the part.

PHYSICAL AI

Built for Steel
as It Really Is

CAD shows the part as designed. The shop floor delivers the part as built, with gaps, distortion and fit-up variation. Catfish sensing finds the real joint, and the robot adapts inside your approved procedure.

CATFISH WELD

From CAD to Completed Weld

Seven connected steps turn manufacturing geometry and your approved procedures into robot motion, and every result into a record.

CAD GEOMETRY step of the Catfish Weld workflow
01 / 07CAD GEOMETRYManufacturing geometry

CATFISH OS

The Operating System
for Robotic Production

Catfish OS carries a job from engineering to the shop floor to the quality record. Program in Studio, run the floor in Mission Control, watch every machine in Fleet and record every weld in Proof.

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CONTROL PHILOSOPHY

AI Plans,
Deterministic Control Moves

Intelligence chooses the work and proposes the path. A deterministic controller moves the machine. An independent safety system can stop everything. No AI model drives a servo directly.

  1. 01 / PLANManufacturing IntelligenceInterpret · Sequence · Optimize
  2. 02 / EXECUTEDeterministic MotionAxis commands · Real-time control
  3. 03 / PROTECTIndependent SafetyLimits · Stops · Interlocks
SAFETY STOP BYPASSES INTELLIGENCESTOP

ARC-X

Automation at
Shipyard Scale

ARC-X puts multiple W7 robots on gantry, linear and vertical axes with external positioning, all under one controller, for blocks, panels and structures too large for any cell.

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SYSTEM ARCHITECTURE / 360° POSITIONING

Many Machines,
One System

Not one 20-joint robot. Many machines moving as one system, with W7 robots and external axes positioning the work through 360°.

Example configuration · Adjustable to fit your part
EXAMPLE CONFIGURATIONCoordinated System Axes
21/ 21 AXES

Actual configurations depend on the application.

CATFISH PROOF

Every Weld
Fully Traceable.

Catfish Proof captures the production record behind each weld, including the approved procedure, robot, program revision, process parameters, timestamps and inspection result, all tied to the part and job it belongs to.

CATFISH PROOF / EXAMPLE● RECORD CAPTURED

Weld P-471-041

Weld IDP-471-041
Part / AssemblyFRAME-LH-00218
Cell / RobotCell 01 / A1
Program RevisionFRAME-LH-V2 / Rev 04
WPSWPS-104
ProcessGMAW
Current245 A
Voltage26.5 V
Wire Feed8.1 m/min
Travel Speed380 mm/min
Completed14:23:34
InspectionPASS
Sample record. Not production data.

CATFISH VANGUARD

Build Beyond Limits

Robotics for the structures fixed automation cannot reach.